Thursday, August 12, 2010

Automatic Gates using PLC


Information on Drawing Numbers for Automatic Gates using PLC :

1. Area Sensor (If there are objects, the sensor output OFF)
2. Area Sensor (If there are objects, the sensor output OFF)
3. Area Sensor (If there are objects, the sensor output OFF)
4. Area Sensor (If there are objects, the sensor output OFF)
5. Electric Motor And Gearbox
6. Limit Switch for Open gate condition
7. Limit Switch for Closed gate conditions
8. Gate


Number Of Inputs and Output PLC applied :
1. Number Of Inputs PLC is 6 Input :
--- 4 Unit Input for Area Sensor 1,2,3,and 4.
--- 1 Unit Input for Limit Switch for Open gate.
--- 1 Unit Input for Limit Switch for Closed gate.
--- Total Number Of Inputs PLC is Minimum 6 Input Unit.

2. Number Of Output PLC is 2 Output :
--- 1 Unit Output to contactor for Electric Motor (Open Gate ).
--- 1 Unit Output to contactor for Electric Motor (Close Gate ).
--- Total Number Of Outputs PLC is Minimum 2 Output Unit.


Sequence PLC Programming for Automatic Gates :

1. Open Gate
a. If Area Sensor 1 = OFF Then Electric Motor for Open Gate = ON.
b. If Limit Switch for Open gate = ON Then Electric Motor for Open Gate = OFF.
c. Electric Motor for Close Gate = always OFF

2. Close Gate

a. If Area Sensor 4 = OFF AND Area Sensor 2 = ON AND Area Sensor 3 = ON Then Electric Motor for Close Gate = ON.
b. If Electric Motor for Close Gate = ON AND Area Sensor 2 = OFF OR Area Sensor 3 = OFF Then Electric Motor for Close Gate = OFF AND Electric Motor for Open Gate = ON.

Note : For All Area Sensor : If there are objects, the sensor output OFF

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Monday, June 21, 2010

The Benefits of Conversion RS Logix 500 to RS Logix 5000

The conversion programming from RS Logix 500 to RS Logix 5000 seen versatility alone could make the conversion from the RS Logix 500 platform to the RS Logix 5000 platform a worthwhile venture. With four different programming languages at your disposal, almost every electro-mechanical control application conceivable can be accomplished through the implementation of Rockwell Software’s RS Logix 5000 software.

Due to the multiple programming languages, it was able to be shortened. Each programming language has a topic that it has been designed for. With this in mind, the Ladder logic pertaining to the heating zones was more suitable for function block diagrams than Ladder logic. The commands are more suitable to particular applications, therefore, shortened the code.

Another benefit is having the ability to program all inputs and outputs using descriptive tags. It was obvious through the project code writing processes that a program with tags would make a program not only easier to follow, but easier to troubleshoot too. Additionally, the ability to monitor and change tag values, while the program is online, has been a benefit. For example, gain values for a PIDE function block can be changed online to optimize your PIDE curve. The result of this tuning can be seen almost instantaneously and will not disrupt the other program functions.